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   Grout Pumps - Zippy Documentation

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INTRODUCTION
The Little Zipper grout pump is a simple, low cost tool that will reliably place urethane grouts at high pressures, if necessary, in a wide range of structural water control and crack sealing applications. The standard configuration of the Little Zipper covers the basic job requirements, to which a variety of options may be added for specific applications. The unit is available in both Stainless Steel and carbon steel.

The primary virtues of the Little Zipper are portability, simplicity, dependability, high pressure capability, small size, low cost, and ease of maintenance. The Little Zipper could just as well have been named the Little Easy because the word easy always comes up whenever this pump is discussed. Easy to use; Easy to carry; Easy to clean; Easy to store; Easy to fix; Tough to beat.

CONFIGURATION
The Little Zipper can be configured for different tasks in several ways using its twin-pin positioning and its multi-cylinder mounting capabilities. Twin-pin positioning means that the fulcrum point for the cylinder(s) can be changed as required by the demands of the application. Multi-cylinder mounting means that the pump can be operated with one, two or three cylinders in parallel. This combination of twin-pin positioning and multi-cylinder mounting creates the greatest versatility available in a chemical grout hand pump anywhere.

The standard Little Zipper is a single zinc plated pump cylinder with zinc plated or brass fittings, an intake drop-tube, a pressure bypass line, and a 15' x 1/4" discharge hose with ball valve and zerc coupler, all mounted on a side-fold frame. The drop tube extends straight down from the pump into the grout can sitting below it and features a foot valve to hold prime. A high pressure bypass relieves trapped pressure back to the supply in the event of a discharge line blockage.

Optional equipment choices include:
1. Grout hopper intake kit for flooded suction operation
2. Second cylinder kit for twin stream operation at a 1:1 ratio
3. Third cylinder kit for twin stream operation at a 2:1 ratio
4. Pressure gauge kit with 3,000 psi liquid filled gauge
5. Stainless Steel cylinder kit

The crossbar on the pump stand and the pump handle each have two sets of holes. When the pump cylinder base and the piston top mount are pinned in the forward set of holes, the stroke length is decreased but the operator’s leverage is increased. This means that total output goes down a little while pressure goes up when operated here as opposed to the mount position farther back.

SINGLE STREAM OPERATION
The basic configuration of the Little Zipper is a single piston. This is usually used for placement of resins which react directly with water when the applicator is using the water in place as the reaction water for the resin.

TWIN STREAMS AT 1:1
Twin stream grout placement involves mounting two pumps side by side so that each power stroke moves both wet ends together. In this mode, the applicator can move resin on one piston and water in the other so that a 1:1 ratio is dependably maintained. Twin streaming helps assure the applicator that the right amount of reaction water is present and available to the resin placed.

TWIN STREAMS AT 2:1
Some grout systems require two parts of one component to mix with one part of a second. The Little Zipper achieves this mode by accepting a third piston mounted in parallel with the first two, for a total of three wet ends under a common handle. Two of these are then linked by a manifold at their outlet sides to create the 2:1 ratio.

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STATEMENT
Strata Tech believes that the information herein is an accurate description of the general properties and characteristics of the product(s), but the user is responsible for obtaining current information because the body of knowledge on these subjects is constantly enlarged. Information herein is subject to change without notice. Field conditions also vary widely, so users must undertake sufficient verification and testing of the product or process herein to determine performance, safety, usefulness, and suitability for their own particular use.
Strata Tech warrants only that the product will meet Strata Techs then-current specification. NO WARRANTY OF SUITABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS MADE. Users should not assume that all safety requirements for their particular application(s) have been indicated herein and that other or additional actions and precautions are not necessary. Users are responsible for always reading and understanding the Material Safety Data Sheet, the product technical literature, and the product label before using any product or process mentioned herein and for following the instructions contained therein.

Copyright C 1990 by Strata Tech, Inc. All rights reserved. No part of this publication may be reproduced or disseminated in any form, by any means, or stored in any electronic format without prior written permission from Strata Tech except as allowed under the U.S. Copyright Act, 1976. Printed in USA. REV 980421.
Will Jaques

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